Showing posts with label Tech Info. Show all posts
Showing posts with label Tech Info. Show all posts

Thursday, April 7, 2011

HX1 / HX2 / EVO G2 Headset Technical Spec


Any headset with the same spec as the one below will work.  Call us if you'd like to order directly from us for one of your frames.

FSA Orbit 1.5ZS Internal 1-1/8" top/1.5" lower

Part Number: HD4553
Category: Headsets
Manufacturer: FSA (Full Speed Ahead)
Model: Orbit 1.5ZS
Manufacturer Part Number: 141-2040
Universal Product Code: 400310033208



Orbit 1.5ZS is a 1-1/8" Zero stack top cup paired to a 1.5" Zero Stack lower cup. For use with tapered steerers and tapered headtubes
Item Specifications
ColorBlack
MaterialAlloy
Steerer Tube1 1/8" to 1.5" Tapered
Crown Race39.7
Stack Height19.8mm
Bearing TypeACB
Headset TypeInternal Upper 44mm OD, Internal Lower 56mm OD

Friday, January 21, 2011

New Partnership with ELKA Suspension

Hello everyone,

We'd like to announce a new partnership with ELKA suspension.  We've worked very closely with them to custom-valve, and custom tune the rear suspension to the linear chassis of the VF2.  The results of pairing the linear active 4-bar with the linear coil shock, with the right amount of compression dampening and rebound have been stunning.

For those of you that haven't heard of ELKA, they are a leading suspension manufacturer for ATVs and other sports equipment.  They produce all of their products in-house and offer high-quality CNC machined parts for their products and technical custom prowess to all of their products and customers.  The results on the CHUMBA VF2 prove that this will be a well-suited partnership.



We begin testing with sponsored Yamaha ATV rider Dustin Nelson who has done extensive consulting work for Yamaha's R&D division.  He's proved instrumental in maximizing suspension performance for our bicycles as well.


We are providing a very limited run of ELKA Stage 5 shocks with the VF2, so if you are interested, give us a call (888-997-2666) or e-mail (info@chumbaracing.com) to discuss these exciting new developments!


For those that are interested, here's some words from ELKA with comments from our engineers on the work they've done on the VF2:

Elka Suspension’s approach to the mountain bike market isthe same that made it successful in other markets such as ATV, Side-by-SideVehicles and Motorcycles: we analyze the vehicle’s geometry (bike) and adapt ourproduct to get the most out of it. Our customers thus benefit from the sameadvantages they would get from a personalized suspension tuning (i.e. Push)straight form the factory, without any additional charges. Below is asimplified explanation of the process our R&D staff will go through inorder to develop a custom-tuned valving for any bike design, using the newChumba VF2 and EVO G2 model as an example.

1.      During initial product development, our engineers have donedata acquisition on many bikes with various suspension designs. This helpedthem understand what is happening at the wheels on any kind of terrain,independently from the bike design. The data logged was the bike’s speed andthe position, velocity and acceleration of the wheel. This allows them to calculatethe forces at the wheel that needs to be absorbed for all kinds of impacts.

2.      The designer / engineer / product manager of the bikemanufacturer provides us the following information:
a.       Bikemodel name and year(s)
b.       Wheeltravel
c.       Leverageratio curve (graph showing the variation of the ratio throughout the wheeltravel)
d.       Mountinghardware dimensions
e.       Additionalinformation input about the intended use, suspension feeling goals, performancegoals, etc.

3.      When that information is not available (or not enough), we getthe actual bike in our R&D labs and measure it to get the data we need. Wealso further use the bike for testing with our development racers and riders.

4.      Our engineers will process that data using a special software(Bike Checker’s Linkage) to analyse the geometry, determine how the shock needsto work to optimize certain ride characteristics based on the leverage ratioand linkage design. Using the data logged on the trail combined withdynamometer testing, our engineers are able to replicate wheel movement on thedyno at the shock level and therefore create a dynamic calculation chart togenerate data for shock tuning, independently from the bike’s geometry andsuspension design.

5.      For example, Chumba's VF2 uses a relatively linear leverage rate curve from beginning to end; being slightly regressive during the beginning towards the latter half of its stroke, with a slight amount of progressiveness towards the end of the stroke for increased bottom-out resistance.  This gives a deep, supple feel during the beginning and middle of it's travel providing a bottomless feel, but also a slight ramp-up towards the end to preventing bottoming out when the maximum amount of travel is used.  Given this information, we've been able to dial in the appropriate amount of compression and rebound to compliment this feel.

      On the other hand, Chumba’s new EVO G2 model uses a similar shocksize/stroke as the previous generation but has a slightly higher leverage ratiowith a slightly more progressive curve from fully extended until the lastquarter of the wheel travel where it becomes digressive. That means the bikewill feel smoother initially, then will feel gradually stiffer and use lesstravel on mid-sized bumps to finally tend to be easier to bottom-out. It alsohas a mild anti-squat effect built-in to improve pedaling eficieny. To get themost out of this design, our shock needs to have less low-speed compressiondamping than the previous generation in order to keep and smooth initialfeeling with just enough pedaling “platform”. The shock also needs to have astrong damping and high threshold point for the high-speed compression circuitto prevent harsh bottoming-out. This is how we can tune the shock to achievethe best ride possible from a suspension design.

6.      The engineers will produce some prototypes that arecustom-valved and will test them on the dynamometer to generate data that willhelp validate if the valving provides what the bike needs at the wheel. Oncethese results are good, they will send the prototypes to the manufacturer fortesting and approval.

7.      Once the manufacturer has approved our tuning, it is thenoffered to the general public in the aftermarket and sometimes as stock on thebike (OEM) or as an upgrade by the manufacturers.

8.      That’s what involved for each you see on our huge applicationlist !

Thursday, August 5, 2010

VF2 Review New Geometry Option Coming


VF2 Review in the UK

Here's a review we got in the UK. They basically loved everything about the bike, but wanted differing geometry; namely a slacker HA and lower BB.  Some of the juicy parts:


"The bike oozes attention to detail, with the asymmetrical chainstays, full “Enduro” cartridge bearing pivots and anodised bolts throughout. The quality of the construction and paintwork is high, with a number of colours available including anodized finishes. The Chumba logo headbadge is a particularly nice touch."


"This combined with the active rear end meant the VF2 ate up bumps and with plenty of low speed compression added in there wasn’t too much bobbing and bouncing when climbing uphill. The back end never felt too far out of its depth on rough, high speed trails or in the braking bumps."


"The build quality, suspension action and chassis “feel” was first class and if you’re a fan of bikes such as the Yeti 575 and “All Mountain-y” Santa Cruz bikes, then you’ll feel more at home with the geometry and sizing."


http://www.singletrackworld.com/revi...ba-racing-vf2/

I'm not sure I necessarily agree about the geometry comments as the VF2 uses identical geometry as the XCL (which has been well-received world-wide), but I understand people's tastes can differ and evolve. Well, it's a good thing we are planning to produce replaceable links for the VF2 to suit those tastes as well. I aim to have some in the next 6 weeks.


Tuesday, August 3, 2010

CHUMBA Racing Brings Unique Linkage System to the Market

Anaheim, CA - CHUMBA Racing recently filed for a patent for our new invention: a linkage system specifically engineered to accept coil shocks in one configuration; and air shocks in another.  By using a replaceable front shock mount; this system will allow riders to choose suspension rates that are specifically designed and engineered alongside the linkage to work with coil spring rate or air spring rates.

In either configuration; the shock and linkage will feel supple, smooth, and predictable. Expect this new technology to be released with the 2011 EVO G2, set to arrive around Interbike 2010.

CHUMBA Racing Awarded Patent for 2011 4-Bar Designs



Anaheim, CA - CHUMBA was awarded a patent for several years of development of the FCC patent.  The technology is premised on mounting the shock on a strategic location on the downtube for numerous benefits, including engineering a centrally balanced chassis; and channeling suspension forces to increased stability to the rider.  This concept is applicable among a broad range of suspension types, including most 4-bars.


CHUMBA has been refining this technology for numerous years now; and has received  full intellectual property protection for the invention earlier this year.  Ted Tanouye and Alan Kang worked together on behalf of the CHUMBA corporation; to provide the company with technology to increase performance and durability for CHUMBA's full suspension frames.
Alan Kang of CHUMBA, states, "We have labored intensely on behalf of CHUMBA's technology portfolio; and we are sure this FCC patent will bring about the performance and manufacturing depth to allow CHUMBA to produce race-winning frames."  He further stated, "As the person overseeing CHUMBA's product improvement efforts, it is truly exciting to see CHUMBA move past our traditional concepts of refined geometry, lateral rigidity, and smooth suspension performance - to add a truly unique frame design through the FCC - that allows centralizing of mass; and channeling of forces - aspects that are only being now fully realized as significant on frame technology."
Ted Tanouye co-developed this frame with Alan Kang in the Anaheim facility of CHUMBA for the past several years.  These frames will likely make their way on to 2011 models in 6-7" models.
The patent itself is available for viewing here: CHUMBA FCC Patent

Friday, July 16, 2010

Eccentric Bottom Bracket Instructions - 29er Hardtail HX2

Hello everyone,

Forgive me if this article seems like I'm stating the obvious; but we really have had more than a few inquiries on our eccentric bottom bracket (EBB).

First, the EBB should slide in and out of the bottom bracket shell freely.  It is recommended to put a small amount of grease on it; just so it doesn't get lodged in the shell after mud and debris accumulate and harden over a period of time.

Second, the EBB mounts into the shell by means of an allen bolt and 2 clamping pieces that slide horizontally.  As the clamping pieces move towards the center, they will be elevated causing the EBB's diameter to effectively increase and lodge into the shell.


You can see in this picture the 2 clamping pieces are perfectly horizontal.

As you screw the bolt in, you can see the pieces slide horizontally elevating along the grove increasing the diameter of the EBB.

So, that's really all there is to it, just tighten the bolt, and loosen it, with a 5mm allen wrench, and use a little grease before you get your frame so you don't have lodging problems later down the road.

Wednesday, June 23, 2010

Seat Clamp Sizes & Rear Shock Bushing Specifications

Seat Clamp Sizes
F5, EVO, XCL, VF2: 38.5mm
HX1, HX2: 34.9mm

F5 World-cup Downhill Racing
Upper Hardware: 1.25" * 8mm (eyelet)
Lower Hardware: 0.625" * 7mm (eyelet)

EVO G1 Light Freeride - Aggressive AM
Upper Hardware: 1.625" * 8mm (eyelet)
Lower Hardware: 2.205" * 8mm (eyelet)


XCL AM
Upper Hardware: 1.625" * 8mm (eyelet)
Lower Hardware: 2.205" * 8mm (eyelet)


VF2 AM-Trail
Upper Hardware: .865" * 8mm (eyelet)
Lower Hardware: 1.655" * 8mm (eyelet)

EVO G2 AM
Upper Hardware: .865" * 8mm (eyelet)
Lower Hardware: .865" * 8mm (eyelet)

XS XCL
Upper Hardware: 41.15mm * 8mm (eyelet)
Lower Hardware: 38.15mm * 8mm (eyelet)

Wednesday, February 24, 2010

New 2010 CHUMBA Fox RP23 for XCL and VF2

After long deliberation and careful testing, CHUMBA decided on their 2010 RP23 spec for their frames.  The higher volume air can should give the linear chassis a complimentary feel allowing smooth and supple progression throughout the travel stroke.  Further, low compression and medium rebound will give the right mix of bump absorption and pedaling characteristics to try and replicate the feel of a properly tuned coil shock.  We chose to keep the rebound at medium to slow it down so as to give a controlled feeling on g-outs and small drops, while leaving the compression tune light so as to let the suspension do most of the work.



As we've been switching between different tunes in the last few years based upon Fox's recommendations as model years change, we think we've found a sweet spot with the new RP23's internals that is a noticeable improvement over past RP23 versions. We hope that many of you can feel confident in the new technology.

Monday, January 18, 2010

Coil or Air?

Some people swear by air shocks - others by coil.  Sure, there are obvious benefits to air shocks, such as generally being lightweight, and less expensive than a coil with titanium spring.  However, the way these shocks work with different suspension linkages also influence people's decisions.  Since air shocks increase dampening exponentially as a shock compresses, frame designers often use a regressive leverage rate towards bottom-out to create the desired "linear" feel.  This is why some frames like the Ibis HD, which uses the DW Link, instruct riders to only use air shocks with their frames.  If a coil shock was used on this bike the suspension would end up feeling softer as you compress the linkage past the sag point towards full compression - essentially providing little bottom-out resistance.

On the other hand, many 4 bar frames have linear linkage feels, this gives the option to either run a coil shock or an air shock.  A coil shock - which is inherently linear coupled with a linear linkage - will give a feeling of controlled and predictable travel.  This is largely because the suspension would compress with an equivalent amount of force throughout its travel.  Conversely, if you ran a progressive air shock on this type of linkage, you would get a progressive feeling suspension.  So you have the option to run either coil or air with a linkage like the CHUMBA VF2 or XCL.

It's conceivable that some riders have used coil shocks on frames not designed to accept the linear rates of these dampers.  It's important to always double check with manufacturers first before swapping out different shocks to make sure that the results of the damper change will coincide with the desired ride feel.

You can shoot any suspension set up or tuning questions to tech@chumbaracing.com. Just to be clear though, all of CHUMBA frames were designed to accept either coil or air shocks, and we encourage the use of coil shocks.

Happy trails.

Tuesday, January 12, 2010

Tuesday, January 5, 2010

CHUMBA Racing - Cane Creek Double Barrel Shock Tuning Program

This whole project started because customers asked if the VF2 was capable of being more than just an XC bike and if they could improve upon the RP23 that was fitted to the VF2. Awhile back, Ted Tanouye, head of R&D at CHUMBA, and I were riding the Fullerton Loop in California. After climbing a steep section of the trail, we stopped, and I asked, “How is that rear shock?” Ted said “the VF2 with a CCDB could outperform an EVO equipped with an air shock.” For Ted - a man who developed championship-winning race bikes out of his garage – to make such a claim, gave cause for serious attention to this rear shock and how it would interact with CHUMBA frames, specifically, our VF2 linkage system.

                           

So I turned to one of the industry’s most knowledgeable shock gurus – Josh Coaplan, head of R&D at Cane Creek. Josh helped develop the Double Barrel alongside other engineers at Ohlin’s Racing, the premier shock manufacturer for off-road equipment, like ATVs, snowmobiles, etc.

I sent Josh a VF2 frame for analysis of axle path and leverage ratio to help us optimize the complex settings of the CCDB for the VF2. From my conversations with Josh and Malcolm at Cane Creek - we hoped that this shock properly tuned to the VF2’s linkage would provide the basis in which to help reduce pedal-induced bob while retaining the superior bump absorption and traction that the CCDB is famed for. Coupled with the VF2’s linear linkage (more on that later) the CCDB would offer unrivaled shock tune-ability and performance.

                                    

Upon receipt of the frame, Cane Creek proceeded to build their own hardware to make sure a proper fit of the Double Barrel in the shock mount locations of the VF2. After Cane Creek received the VF2, they proceeded to equip it with the proper hardware, and started to do a full analysis of the leverage ratio, axle path, and other relevant data all from real-world data acquisition.


The data Cane Creek acquired, matched all of the R&D testing that we had confirmed in our 3-d modeling, as well are our prototypes, and actual production models.


CHUMBA’s frames have the unique advantage of allowing the suspension to behave the same way at all points of travel, allowing for smooth technical climbing, pedaling through rock gardens with a fully active suspension, and descending with complete confidence and predictability, whether riding on the trail, or hitting bigger drops and jumps.


CHUMBA and Cane Creek jointly analyzed shock settings and performance by testing the CCDB on the VF2 with professional riders, engineers, and test riders both at CHUMBA and Cane Creek. We then confirmed data between each other and found similar results.  Here's a pic of Cane Creek's VF2:



Given the linear nature of the VF2’s leverage ratio curve relative to other bikes in its class (although technically it is regressive and slightly progressive towards bottom out), the linkage will reflect a shock’s tuning very closely. This means, if you tune up the low speed compression, you will immediately feel this throughout the VF2 linkage’s travel without varying leverage rates from the linkage interfering with what you want the shock to do.

This means if you own a VF2, or are interested in one, you have the advantage to really custom tailor your Double Barrel to how you want it to perform at low speeds or high speeds, and the linkage will remain neutral to accept your change, making the combination of the VF2 and the Double Barrel one of the most customizable rides on the market.

Monday, January 4, 2010

CHUMBA Tech Article - Leverage Rates








There have been many exciting developments with CHUMBA over the last few months. But, before I get into that, I would first like to thank all of our loyal supporters and riders, and let everyone know that CHUMBA is truly on its way to becoming one of the world’s most prestigious bicycle brands. CHUMBA is focused on quickly developing and tuning our suspension technology, along with offering aesthetic and performance options unmatched by any other high-end company. Here are a few of the things we’ve been doing:
1. Identifying Suspension Curves and Accompanying Shock Settings to Maximize Performance
To make things easy – just remember that a decreasing leverage ratio means compression resistance is increasing; and increasing leverage ratio means compression resistance is decreasing. Just remember the analogy of a lever – imagine that you are trying to compress the shock with a lever. The longer the lever is the easier it will be to compress the shock; so the more you increase your leverage ratio, the easier it becomes to compress a shock. As your leverage ratio decreases, it will become harder to compress the shock.
As you can see in the chart above published by Trek’s R&D team, the leverage ratios at a given area in shock travel vary tremendously for some manufacturers. As you can see on the DW-Link Mojo – the dramatically varying and increasing leverage ratio towards the end of stroke means less bottom out resistance from the linkage. Additionally, the Santa Cruz Blur probably has one of the largest varying suspension rates, going from as high as 2.7 all the way down to 1.65. Further, on the DW Link and VPP, the leverage rates increase and decrease all throughout the curve – making for varying feels throughout the travel.
As you can see with the VF2 – the leverage ratio is predictably constant – making the travel feel extremely consistent and predictable when compared with the competition. You can see the variance of the compression resistance is minimal, being slightly regressive with a small amount of bottom out progressiveness at the end. Yamaha MX and CHUMBA test rider Dustin Nelson put it well when he says “linear rates give you the most amount of controlled feel over travel” – as you don’t need to compensate suspension feel with a varying leverage rate to try and make up for pedaling input from
the suspension.